Final Sale: industrial-grade CNC with ball screws and linear rails
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Final Sale: FoxAlien is retiring this model, but it remains fully supported in Easel. The Vasto XL is an industrial-grade CNC with a 600 x 600 x 100 mm cutting area, dual HG-15 linear rails with 16mm (XY) and 12mm (Z) ball screws, NEMA23 stepper motors with independent DM542 drivers, a 400W spindle, and open-source GRBL-based control. It assembles in 30-45 minutes.
Every cut starts with one formula: Feed Rate = Spindle Speed (RPM) x Chip Load x Number of Cutting Edges (flutes). Chip load is the thickness of material each cutting edge removes in one revolution of the bit. This number comes from the manufacturer of the bit, which publishes a chip-load chart for each bit diameter and material. Look up your exact bit and material, start from the middle of the published range, and you have the third number in the formula. The chart below shows the recommended spindle speed for each material and bit type.
The Vasto XL comes with a 400W DC spindle and also takes 65mm trim routers (Makita RT0700C, DeWalt DWP611). The stock spindle cannot reach most of the speeds in the chart and loses torque fast below its top speed, so keep it near maximum and let the feed rate control the cut. Keep the RPM up for acrylic too, and speed up the feed if the edge starts to melt. Save aluminum for a single-flute bit and gentle passes. With a trim router installed, use the chart as-is. Depth per pass is where the machine itself matters. A truly rigid machine with a powerful spindle can cut as deep as the bit is wide in a single pass, but that takes real spindle torque, a drive train and clamps that hold firm, a gantry that will not flex, and enough mass to soak up vibration. Few hobby machines check every one of those boxes, and the fix is simple: take shallower passes. Push too deep and the bit deflects and chatters, leaving scalloped edges, or it rubs instead of cutting and burns the material. The fastest way to dial in a cut is to see what has already worked for other people.
Worked example for feed rate: 1/8in (3.175mm) two-flute solid carbide end mill in hard wood. The chart says 16,000 RPM, but the 400W spindle should stay near its own maximum instead; at 10,000 RPM with the bit maker's 0.025mm per tooth (0.0010 in): 10,000 x 0.025 x 2 = 500 mm/min (20 in/min) feed. For depth per pass, start shallow and check Community Cut Settings in Easel for what works on this machine. If the spindle audibly slows in the cut, reduce the depth, not the feed. Slowing the feed below the chip load makes the bit rub instead of cut.
Community Cut Settings shows the spindle speed, feed rate, and depth per pass other makers actually run for your machine, material, and bit.
FoxAlien is retiring the Vasto XL, but it stays fully supported in Easel. It connects through the free Easel Driver: install the driver on your Mac or Windows computer, plug the machine in over USB, and Easel talks to it in real time. You design in the browser, Easel generates the toolpaths, and the Carve button walks you through homing, zeroing, and starting the cut. Pick Vasto XL from Easel's machine menu during setup and the canvas is sized to the machine's 600 x 600 x 100 mm cutting area, so your preview matches what the machine can actually cut.
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