Millright CNC Power Route XL

About the Machine

Millright CNC no longer sells this model, but it remains fully supported in Easel. The Power Route XL has a 1300 x 1275 x 128 mm (51 x 50 x 5 in) working area, a 120V, 2.25 horsepower DeWalt DWP618 router, 16mm precision ball screws on X and Y (dual on Y) with a 12mm ball screw on Z, and 20mm linear shaft rails. Millright CNC's archived page for this model, sold before the Masso control option existed, does not state a controller or firmware.

Cut Settings on this Machine

Every cut starts with one formula: Feed Rate = Spindle Speed (RPM) x Chip Load x Number of Cutting Edges (flutes). Chip load is the thickness of material each cutting edge removes in one revolution of the bit. This number comes from the manufacturer of the bit, which publishes a chip-load chart for each bit diameter and material. Look up your exact bit and material, start from the middle of the published range, and you have the third number in the formula. The chart below shows the recommended spindle speed for each material and bit type.

The Power Route XL's 120V, 2.25 horsepower DeWalt DWP618 router doesn't have a published RPM on this page, check the router's own speed dial against the chart. Its ball screws on X, Y, and Z with 20mm linear shaft rails are built for real rigidity. A truly rigid machine with a powerful spindle can cut as deep as the bit is wide in a single pass, but that takes real spindle torque, a drive train and clamps that hold firm, a gantry that will not flex, and enough mass to soak up vibration. With a router rather than an industrial spindle mounted, take shallower passes and build up gradually. Push too deep and the bit deflects and chatters, leaving scalloped edges, or it rubs instead of cutting and burns the material. The fastest way to dial in a cut is to see what has already worked for other people.

Worked example for feed rate: 1/8in (3.175mm) two-flute solid carbide end mill in hard wood. The chart says 16,000 RPM. The Power Route XL's DeWalt router has no published RPM on this page, so check its speed dial and use that number if it differs from 16,000. With the bit maker's 0.025mm per tooth (0.0010 in), at 16,000 RPM: 16,000 x 0.025 x 2 = 800 mm/min (31 in/min) feed. For depth per pass, start shallow and check Community Cut Settings in Easel for what works on this machine. If the cut sounds strained, reduce the depth, not the feed. Slowing the feed below the chip load makes the bit rub instead of cut.

Community Cut Settings shows the spindle speed, feed rate, and depth per pass other makers actually run for your machine, material, and bit.